Flex sensors

Prototype flex sensors for wearables and medical devices

A flex sensor, also known as a bend or flexion sensor, is a resistive device that changes its electrical resistance based on the degree of curvature. Common in wearable electronics, rehabilitation tools, and human-machine interfaces (HMI), flex sensors play a foundational role in gesture recognition [1].

Typically, flex sensors are constructed with conductive material, such as carbon or metal-based inks, on a flexible substrate. When straight, conductive particles are closer together, offering a certain baseline resistance. When bent, particles spread further apart, increasing the path length for electrical current, and thereby, increasing resistance.

applications
APPLICABLE INDUSTRIES
  • Healthcare
  • Smart textiles
  • Consumer electronics
  • Automotive
  • Sensors
COMMON MATERIALS
  • Carbon: Nanotubes, graphite, nanoparticles
  • Transition metals: Silver, copper, nickel, platinum, palladium
  • Conductive polymer: Poly(3,4-ethylenedioxythiophene):PSS (PEDOT:PSS)
COMMON SUBSTRATES
  • Polymer-based: Polyvinylchloride (PVC), polypropylene (PP)
  • Elastic polymers: Silicone rubber, polyurethane (PU) rubber
  • Polyester: Polyethylene terephthalate (PET), polyimide (PI), polyethylene naphthalate (PEN)
  • Fabric: Cotton, nylon, spandex

Our white papers

Connecting Flexible and Stretchable Substrates to Printed Circuit Boards

Connecting Flexible and Stretchable Substrates to Printed Circuit Boards

Learn more about methods for connecting flexible/stretchable substrates to rigid PCBs, including ZIF, crimp, snap, IDC connectors, and Z-axis tape for seamless integration in wearables, sensors, and flexible electronics.

Additional resources

See how NOVA makes prototyping flex sensors easy

Frequently asked questions

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